The Benefit of Effective Inventory Management in an Organization
CHAPTER ONE
OBJECTIVE OF THE STUDY
The purpose of the study is to find out how to determine the motives for hooding inventory and inventory management in the company. This study seeks to find the benefits of inventory management in an organization and to determine the effectiveness of inventory management and how to ย contribute to the profitability ย of the firm or organization.
However, the study ย will not fail to examine ย most importantly the role played by the financial manager in inventory control and why he is made to play such roles.
CHAPTER TWOย LITERATUREย REVIEW
INTRODUCTIONย
A truly effective inventory management system willย minimize theย complexes involved in planning, executing and controlling a supply chainย network which is critical to business success. The opportunities available byย improving a companyโs inventory management can significantly improveย bottomย lineย businessย performance.
Oftentimes,ย inventoryย isย theย largestย itemsย inย aย manufacturerโsย orย distributorโsย balanceย sheet.ย Asย aย result,ย thereย isย aย lotย ofย managementย emphasis on keeping inventories down so that they will not consume tooย muchย cash.
CONCEPTย OFย INVENTORYย
Inventories are vital to the successful functioning of manufacturing and retailing organizations. This is because many companies hold inventories as part of their business operation. Inventories make up the most significant part of current assets of most companies especially the manufacturing companies. The need for management to ensure inventory control if properly managed cannot be over emphasized. A firm neglectingย inventory management will be jeopardizing its ling run profitability and itย may end up failing in its business. The definition of inventory has beenย definedย byย manyย professionalย bodies and scholars inย different ways.
The Microsoft Encarta premium defined it as the quantity of goods and mateials on hand. A manufacturerโs inventory represents those items that are ready and available for sale.
According to Nwaorgu (2005:123), inventory can be defined as aย tangible property held to resale in the ordinary course or business, in theย productionย forย sale,ย toย beย consumedย inย theย productionย ofย goodsย andย services
Accordingย toย Jainย (1999:472), inventory isย theย aggregateย of theseย items of intangible property which are held for sale in the ordinary cause ofย the business, held in the process of production for such sales to be currentlyย consumed in the production of goods and services to be made available forย sale.
Accordingย toย Morseย (1997:454),ย inventoryย isย aย generalย termย describing goods which are held in the store house and stock yards, the bulkย of which is usually intended for the connection with production or operationย activitiesย andย also finishedย products awaitingย dispatchย toย customers.
CHAPTER THREE
RESEARCHย METHODOLOGY
INTRODUCTIONย
This chapter covers the research design, the area of the study, theย populationย ofย theย study,ย theย determinationย ofย theย sampleย size,ย andย theย sources of data method of data analysis, validity of the test and the reliabilityย ofย theย test.
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RESEARCHย DESIGN
The research design adopted in this work is the survey design methodย whichย comprises ofย theย useย ofย questionnaires andย oral interviews.
CHAPTERย FOUR
DATAย PRESENTATIONย ANDย ANALYSIS
INTRODUCTION
This chapter deals with the presentation and the analysis of the data collected from Life Flour Mill Limited plc. A total number of 52 questionnaires were distributed of which 40 were completed and returned. Relevant mathematical and statistical tool will be used in the presentation and analysis of data derived form the questionnaire.
CHAPTERย FIVE
SUMMARY,ย CONCLUSIONย ANDย RECOMMENDATION
SUMMARYย OFย FINDINGS
The main objective of this research work is to highlight the benefits of effective inventory management in an organization in which life flour ย mill limited Sapele. Relevant related literature on inventory management was received to find out the extent of work already done. The instrument used for data collection was questionnaires which were subjected to reliability and validity before it was being administered to the respondents.
Theย sampleย sizeย usedย forย thisย studyย wasย 52ย outย ofย 500,ย usingย aย systematicย randomย sampling.ย However,ย havingย analyzedย theย dataย theย following areย theย findings which wereย deduced fromย thisย study:
Life Flour Mill Limited, the company used as the case study makes formal inventory policies. This is supported by table 5 in chapter 4 which shows that all the respondents agreed that the company makes formal inventory policies. This is a clear indication that the company attached some degree of importance to the management of inventories.
It was discovered that the company makes use of replenishment model and the reorder date is not fixed rather, minimum and maximum levels are set. When stock is depleted to the minimum level, an order for replenishment is placed to bring the stock to the maximum level. It was also discovered that the company monitors the stock levels through the perpetual stock taking methods so that they can know when to re-order for there is a divergence between policies and the practices of those policies made in the company under this study because it was observed that the company does not adhere strictly to her inventoryย This was confirmed by the responses in table4.7 of the questionnaire where 25 of the respondents agreed that the company does not adhere strictly to her inventory policies. In order words, policy decisions are made by the company, but sometimes it fails to follow such procedures or policies made.
A number of reasons were given by the respondents that constrain effective management of inventories in the company, they are as follows:
Inadequate flow of information: This was the reasons given as result of the occasional depletion ofย materialsย belowย theย re-orderย pointย beforeย aย replenishmentย procedure is initiated. Sometimes information as to the issue ofย materials by the sales department are not given promptly, therebyย leading to inadequate update of inventory records as a result ofย inadequateย flowย ofย information.
Inflationary pressures: This is a general problem as was stated by the various respondentsย in the various departments. This according to them destabilizesย theirย plansย andย causesย themย toย investย moreย thanย plannedย onย inventory sinceย pricesย ofย materialsย areย increasingย rapidly.ย Thisย meansย thatย sometimesย theย companyย exceedsย herย stipulatedย maximum stock level because it expects increases in prices in theย future.
Scarcity of materials: These like inflationary pressures causes the company ย ย ย to exceed her stipulated maximum stock level, the respondents when interviewed explained that since some of the materials which are being used are scarce, they are bought in large quantities so that they can be used for future purposes thereby exceeding re-orderย level.
It was also discovered that the company runs out of stock from time to time and when asked why, the researcher was made to understand that although minimum stock is maintained, the reasons for stock out was attributed to unexpected delay in delivery or exceptionally high consumption during the lead
CONCLUSION
Duringย theย courseย ofย theย studyย onย theย benefits of effective inventory management in an organization in which life flour ย mill limited Sapele,ย itย wasย discoveredย thatย inventoryย is the bedrock in the existence of any manufacturing firm and effectiveย management of inventory will lead to effective control of the organization.ย However, whatever system or technique of inventory management, it muchย be channeled towards the reduction of stock to the barest minimum. Theseย inventoryย techniquesย shouldย beย monitoredย toย ensureย itsย effectiveness.
Therefore, from the results of the data analysis it is right to conclude that inventory management has not been very effective in Life Flour Mill Limited and this is as a result of the fact that inventory policies are not strictly adhered to. Therefore, efforts are needed to be made in order to improve onย theseย presentย situations.
Therefore, the researcher highlighted some recommendations which ifย implemented, Life Flour Mill Limitedย will have its profitability improved as a resultย of reduction in cost which will enable it to reduce price and increase itsย turnover thereby spreading its overhead costs over increased output whichย willย inย turn resultย inย reduced costย ofย reduction.
RECOMMENDATION
Havingย carriedย outย aย studyย ofย inventoryย managementย inย aย manufacturing company with a specific focus on Life Flour Mill Limited, the following are some recommendations given by the researcher whichย ifย implemented,ย willย haveย itsย profitabilityย improvedย asย aย resultย ofย reductionย in costย to enable widerย grossย margin of theย company:
- The company should try by all means to adhere to inventory polices made. A situation is a case whereby materials or items are allowed to leave the stores without proper requisition, this shows that the internal control isย ย In order to ensure that the company adheres to inventory policies, under no circumstance should items of inventory be allowed to leave stores without proper requisition.
- The company should employ the economic order quantity method when placing orders. The economic order quantity model puts into account the relevant costs associated with ordering and carryingย Every business organization aims at reducing cost to the barest minimum and one of the avenues by which this could be achieved is adopting the economic order quantity method of placing order.
- Sufficient stock should be held in order to avoid stock-out so that when the ordering level is high; there will be enough stock to be
- The flow of information should be increased and should be circulated adequately in order to enhance adequate updates of inventory
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